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2004 Chevrolet Aveo LS Hatchback

The 2004 Chevrolet Aveo LS Hatchback is a 103-hp 1.6-liter inline-4 hatchback with a 5-speed manual and front-wheel drive. It starts at $12,680 MSRP and is rated at 27 mpg combined.

It makes 103 horsepower at 6,000 rpm and 107 lb-ft of torque at 3600 rpm. EPA fuel-economy estimates are 23 mpg city and 32 mpg highway (27 mpg combined).

The Aveo measures 152.7 inches long on a 97.6-inch wheelbase and has a curb weight of 2,354 lb.

Spec Value
Vehicle
Body TypeHatchback
PowertrainGas
Price
MSRP$12,680 ($21,816 *)
Engine
Engine Type1.6L NA I4 DOHC 16V
Displacement1.6 L
Horsepower103 hp @ 6,000 rpm
Torque107 lb-ft @ 3600 rpm
ValvetrainDOHC, 16 valves
Injection TypeFuel injection
Drivetrain
Drive TypeFWD
Transmission
Transmission5-speed manual
Fuel Economy
City23 MPG
Highway32 MPG
Combined27 MPG
Recommended FuelRegular unleaded
Tank Capacity11 gal
Tires & Wheels
Wheels Front14"
Wheels Rear14"
Tires FrontP185/60R14
Tires RearP185/60R14
Dimensions & Weight
Length152.7 in
Width65.7 in
Height58.8 in
Wheelbase97.6 in
Cargo Volume7 ft³
Curb Weight2,354 lbs
Interior
Headroom Front39.2 in
Headroom Rear37.6 in
Legroom Front41.2 in
Legroom Rear35.3 in
Shoulder Room Front53.6 in
Shoulder Room Rear52.7 in
Hip Room Front51.6 in
Hip Room Rear51.6 in
* Amount adjusted for inflation to 2026 dollars

Safety & Recalls

NCAP safety ratings

Overall Not rated
Frontal crash Not rated
Frontal – driver ★★★★★
Frontal – passenger ★★★★★
Side crash Not rated
Rollover Not rated
Tested variant: 2004 Chevrolet Aveo 5-DR. Hatchback
Other tested variants (1)
  • 2004 Chevrolet Aveo 4-DR.: overall not rated

Recalls

2 recalls on file with NHTSA for the 2004 Chevrolet AVEO. Not every recall applies to every trim or VIN — check yours at nhtsa.gov/recalls.

May 19, 2014 · EXTERIOR LIGHTING:HEADLIGHTS

General Motors is recalling certain model year 2004-2008 Chevrolet Aveo vehicles equipped with daytime running lights (DRL). In the affected vehicles, there may be heat generated within the DRL module located in the center console in the instrument panel, which could melt the DRL module.

Consequence: If the DRL module melts due to the heat generation, it could cause a vehicle fire.

Remedy: GM will notify owners, and dealers will install a revised DRL module, inspect the wiring connector for heat damage, and clean the DRL circuit grounds. Owners were sent interim notices on August 14, 2014. The recall began on February 6, 2015. Owners may contact General Motors customer service at 1-800-222-1020 (Chevrolet). General Motors recall number for this campaign is 14236.

NHTSA campaign 14V261000

Aug 17, 2004 · SEAT BELTS:REAR/OTHER

ON CERTAIN PASSENGER VEHICLES, THE REAR SAFETY BELT CAN BECOME TWISTED.

Consequence: IF THIS OCCURS THE SAFETY BELT RETRACTOR MAY LOCK IN POSITION SO THAT THE BELT CANNOT BE USED. IN THE EVENT OF A VEHICLE CRASH, PERSONAL INJURY TO THE SEAT OCCUPANT COULD OCCUR.

Remedy: DEALERS WILL INSTALL A SAFETY BELT WEBBING GUIDE TO PREVENT THE BELT FROM TWISTING. THE RECALL BEGAN ON OCTOBER 15, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438. VEHICLE OWNERS LOCATED IN GUAM SHOULD CONTACT GM CUSTOMER ASSISTANCE AT 1-671-648-8453.

NHTSA campaign 04V407000

206 owner complaints to NHTSA for the 2004 Chevrolet AVEO

Owner Complaints

206 owner complaints filed with NHTSA for the 2004 Chevrolet AVEO (23 mention a crash, 9 a fire, 17 an injury). See all on nhtsa.gov

Most-cited areas
Engine And Engine Cooling62
Electrical System37
Air Bags23
Engine21
Power Train18
Seat Belts18
A complaint can cite more than one area.
Most recent complaints
Jul 24, 2019 · Air Bags, Wheels Crash 1 injury
“TAKATA RECALL. ON OCTOBER 13TH 2018 I WAS IN A HORRIFIC ACCIDENT WHILE ON THE HIGHWAY WAS AN SINGLE CAR ACCIDENT MY TIRE SHREDDED BUT STILL MAINTAINED AIR AND MY AIRBAGS DIDN'T DEPLOY ON EITHER SIDE…”
Dec 1, 2018 · Visibility/Wiper
“WHAT'S WITH AVEO'S PASSENGER SIDE WINDSHIELD WIPER? IT SKIDS OFF THE WINDOW AND WIPES THE TRIM. WHEN I FIRST BOUGHT MY CAR I THOUGHT SOMEONE MADE A MISTAKE AND PUT ON THE WRONG SIZE. WHEN THEY NEEDED…”
Sep 28, 2018 · Engine Fire
“TL* THE CONTACT OWNS A 2004 CHEVROLET AVEO. WHILE DRIVING 45 MPH, SMOKE APPEARED UNDER THE HOOD. THE CONTACT STATED THAT THE COOLANT PUMP HOUSING FRACTURED AND COOLANT LEAKED OUT, WHICH CAUSED THE…”
Jul 18, 2018 · Electrical System
“IGNITION SWITCH IS OVERHEATING. THE LONGER THE CAR IS DRIVEN (10-15 MILES) THE HOTTER IT IS BECOMING. IT HEATS UP SO MUCH THAT THE IGNITION KEY BECOMES QUITE HOT AS WELL...BUT THE SWITCH ITSELF IS…”
Jul 26, 2017 · Electrical System
“TL* THE CONTACT OWNS A 2004 CHEVROLET AVEO. THE CONTACT STATED THAT WHILE DRIVING AT VARIOUS SPEEDS, THE VEHICLE WOULD SUDDENLY SHUT OFF WHEN PRESSING THE ACCELERATOR PEDAL. THE VEHICLE WAS TAKEN TO…”

Complaints are unverified reports submitted to NHTSA by owners. They cover the whole model year, not a specific trim, and a count alone doesn't show how common a problem is.

Source: US National Highway Traffic Safety Administration (nhtsa.gov), matched as 2004 CHEVROLET AVEO. US-market vehicles only; data cached for up to 7 days.

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